PET Bottle Flakes for Sustainable Manufacturing

PET bottle flakes are the backbone of the circular plastics economy, serving as the raw material for packaging, textiles, strapping, and resin manufacturing. At JB Ecotex, we specialize in hot-washed, food-grade PET bottle flakes that meet stringent global quality benchmarks. Every flake is processed in our PET plastic recycling facility in Surat, India, ensuring low PVC content, minimal moisture, and complete contaminant removal.

Grades of PET Bottle Flakes We Offer

At JB Ecotex, we produce both food-grade and fiber-grade PET flakes, tailored to the needs of different industries.

• Food-Grade Flakes – Hot-washed, low PVC, certified for safe use in rPET resin and bottle-to-bottle recycling.
• Fiber-Grade Flakes – High-purity flakes suited for textiles, strapping, and non-food packaging.

Every batch of PET flakes is tested for PVC, moisture, and metal content, ensuring international compliance and consistent performance.

Our focus on traceability, certifications, and consistent quality has positioned us as a global exporter of PET bottle flakes for B2B buyers. Whether you are a resin converter, packaging manufacturer, or textile mill, our flakes deliver the performance and compliance you need.

Looking to buy PET bottle flakes in bulk? We supply across global markets with custom packaging solutions.

Applications of PET Bottle Flakes

PET bottle flakes from JB Ecotex are used in :

• Packaging Films – Transparent and durable sheets for food and non-food packaging.  
• Polyester Strapping – High-strength strapping for logistics and industrial packaging.
• Non-Woven Fabrics – Used in hygiene products, filters, and geotextiles.
• rPET Resins – Input material for bottle-to-bottle recycling and thermoforming. These versatile applications make PET bottle flakes one of the most in-demand recycled materials globally.

Our Flake Specifications

• Flake Size: 2–12 mm
• Bulk Density: 300 kg/m³
• Moisture Content: < 1%  
• PVC Content: < 35 ppm
• Metal Content: < 5 ppm
• Washing Process: Hot-wash + advanced sorting lines for high purity

Our hot-washed PET bottle flakes are suitable for food-grade rPET resin production as well as industrial-grade applications.

Why Choose JB Ecotex

• Certifications & Compliance – FSSAI-approved (for food-contact resin), EREMA super-clean process, and adherence to global recycling standards.  
• Capacity & Reliability – Large-scale in-house recycling facilities capable of producing thousands of tons per year.
• Traceability – Every batch of flakes can be tracked back to its processing line.  
• Global Presence – Serving resin manufacturers, converters, and packaging companies across Asia, Europe, and the Americas.

Global Shipping & B2B Support

• Custom Packaging: 1000–1100 kg jumbo bags for secure handling.
• Logistics Support: Export-ready with sea/land freight flexibility.
• Dedicated B2B Team: Personalized assistance for bulk orders, documentation, and compliance.

FAQs

Q1. What are the different grades and specifications of PET flakes?

PET bottle flakes are commonly categorized into food-grade and fiber-grade. Food-grade flakes meet stricter standards with low PVC (<35 ppm), minimal moisture (<1%), and metal content below 5 ppm, making them suitable for rPET resin and bottle-to-bottle recycling. Fiber-grade flakes are used in textiles, strapping, and industrial applications, where specifications are less stringent.

Q2. How are PET bottle flakes manufactured step by step?

The process begins with collection and sorting of used PET bottles, followed by label and cap removal, crushing into flakes, and hot washing with detergents to remove glue, dirt, and residues. Advanced equipment ensures contaminants like PVC, metals, and other plastics are eliminated before the flakes are packed for shipment.

Q3. What are the typical moisture and contamination limits for PET flakes?

High-quality PET flakes have moisture content below 1% and PVC content under 35 ppm. Metal contaminants are kept below 5 ppm. These limits ensure flakes are suitable for resin conversion and meet international quality benchmarks.

Q4. What are the main uses of PET flakes in textiles vs. packaging?

• Textiles: PET flakes are spun into polyester fibers for clothing, carpets, non-woven fabrics, and industrial textiles.
• Packaging: Food-grade PET flakes are used for rPET resin, which is molded into new bottles, films, and thermoformed trays.

Q5. What is the current market price of PET flakes and who are the bulk suppliers?

PET flake prices fluctuate based on grade, washing process, and global demand. As of this quarter, hot-washed flakes in India are typically priced in the ₹55–₹65/kg range (prices may vary). JB Ecotex, based in Surat, is one of the leading bulk suppliers with international export capability.

Q6. What is the minimum order quantity (MOQ) for hot-washed PET flakes?

For bulk buyers, the typical MOQ is one jumbo bag of 1000–1100 kg. JB Ecotex offers flexible packaging and bulk supply options to suit industrial and export requirements.

Q7. How do food-grade PET flakes differ from fiber-grade PET flakes?

• Food-Grade: Produced using advanced washing and decontamination processes, with strict limits on PVC, moisture, and heavy metals. Certified for food-contact applications.
• Fiber-Grade: Intended for textile and industrial use, where purity levels are less stringent. Not suitable for food-contact products.

Q8. What are the delivery timelines and logistics support for PET flake shipments?

JB Ecotex offers global shipping with sea and land freight options. Standard delivery timelines vary between 1–3 weeks within India and 4–6 weeks for export shipments, depending on port clearances and order volumes.

Q9. Do PET bottle flakes come with certifications and lab test reports?

Yes. JB Ecotex provides ISO certifications, FSSAI food-contact approvals, and independent lab test reports with every shipment. Buyers can request batch-wise test reports for assurance of compliance and quality.

Q10. How are PET flakes produced from used bottles?

PET flakes are made by collecting and sorting used PET bottles, removing caps and labels, crushing the bottles into flakes, and then hot-washing them to remove dirt, adhesives, and contaminants. After cleaning, the flakes are dried, screened, and packed for industrial use.

Q11. What products can be made from PET flakes?

PET flakes are used to manufacture:

• Packaging films and thermoformed trays
• Polyester fibers for textiles and carpets  
• Strapping materials for logistics  
• rPET resins for bottle-to-bottle recycling

Q12. What is the difference between PET flakes, chips, and granules?

• PET flakes: Crushed and washed pieces of recycled PET bottles, used as raw input.
• PET chips: Produced by melting and re-polymerizing PET flakes into uniform pellets for easier processing.
• PET granules: Often used interchangeably with chips, these are the final resin form used in injection molding and fiber extrusion.

Q13. What makes PET flakes food-grade vs non-food-grade?  

Food-grade PET flakes undergo strict washing, decontamination, and extrusion processes (such as the EREMA super-clean method) to meet regulatory limits on PVC, heavy metals, and moisture. They are certified safe for food-contact applications like new beverage bottles. Non-food-grade flakes do not meet these standards and are used in textiles and industrial applications.

Q14. What is the current market price and demand for PET flakes?

The market price of hot-washed PET flakes in India generally ranges from ₹55–₹65 per kg, depending on grade, color, and purity. Demand is rising globally as more packaging and textile companies shift to sustainable, recycled raw materials. The strongest demand comes from rPET resin producers, fiber mills, and packaging manufacturers.